
雙組份打膠機如何讓密封膠“物盡其用”?
時間:2026-07-07 來源:http://www.txxfj.com/ 發布人:昌盛機械
雙組份打膠機是中空玻璃生產線中非常后一道工序的核心設備,主要用于雙組份聚硫密封膠和雙組份硅酮結構膠的涂布。中空玻璃采用雙道密封工藝——第一道是鋁框的丁基膠密封,第二道是雙組份密封膠的涂布。雙組份打膠機正是完成這第二道密封的專用設備,其性能直接決定了中空玻璃的水密性、氣密性和使用壽命。
The two-component gluing machine is the core equipment of the last process in the production line of insulating glass, mainly used for coating two-component polysulfide sealant and two-component silicone structural adhesive. Hollow glass adopts a dual sealing process - the first layer is the butyl rubber sealing of the aluminum frame, and the second layer is the application of two-component sealant. The two-component gluing machine is a specialized equipment for completing this second sealing, and its performance directly determines the water tightness, air tightness, and service life of the insulated glass.
雙組份打膠機的工作原理基于兩組份膠的準確配比與混合。設備由A組分泵(基料泵)和B組分泵(固化劑泵)分別驅動,將兩種組份的密封膠按設定的比例輸送至混合器中均勻混合后擠出。設備采用氣動系統或液壓系統驅動,通過無觸點電器控制系統控制換向,換向靈敏可靠。比例泵設有獨特方便的可調式配比機構,可非常大限度地保證雙組份膠近乎苛刻的配比要求?;炷z系統采用國際流行的靜態往復帶式混合器,配合獨特結構的單向針閥,使混合更加均勻。特殊彈性材料制造的擠膠嘴使中空玻璃的制作更加方便、簡潔、美觀。

The working principle of the two-component glue machine is based on the precise ratio and mixing of the two-component glue. The equipment is driven by component A pump (base material pump) and component B pump (curing agent pump), respectively, to deliver the sealant of the two components to the mixer in the set ratio for uniform mixing and extrusion. The equipment is driven by a pneumatic or hydraulic system, and the direction is controlled by a contactless electrical control system, which is sensitive and reliable. The proportional pump is equipped with a unique and convenient adjustable proportioning mechanism, which can maximize the guarantee of almost strict proportioning requirements for two-component adhesives. The mixing system adopts the internationally popular static reciprocating belt mixer, combined with a unique structure of one-way needle valve, to make the mixing more uniform. The extrusion nozzle made of special elastic material makes the production of insulated glass more convenient, concise, and beautiful.
在核心技術方面,雙組份打膠機的關鍵優勢在于其配比精度和混合均勻性。不同密封膠對A、B組份的比例要求各不相同,設備可根據密封膠的材料參數調整配合比例?;旌媳确秶ǔ?:1至14:1。基料系統通常配備電加熱系統,確保膠料在低溫環境下仍具有良好的流動性。固化劑系統設有兩道過濾裝置,提高了兩種組份的混合均勻性及固化性能。系統為全封閉設計,杜絕空氣混入,避免固化劑與空氣接觸而固化,確保介質流量的穩定性。系統還設有管路高壓安全保護裝置,使操作和使用更加安全。關鍵零部件如基料泵、固化劑泵及比例泵的高壓閥口均采用零泄露特殊合金研磨制造。
In terms of core technology, the key advantage of the two-component gluing machine lies in its precision in proportioning and uniformity of mixing. Different sealants have different requirements for the proportion of components A and B. The equipment can adjust the mixing ratio according to the material parameters of the sealant. The mixing ratio range is usually 6:1 to 14:1. The base material system is usually equipped with an electric heating system to ensure that the rubber material still has good flowability in low-temperature environments. The curing agent system is equipped with two filtering devices, which improve the mixing uniformity and curing performance of the two components. The system is designed to be fully enclosed to prevent air from entering and to prevent curing agents from coming into contact with air, ensuring the stability of the medium flow rate. The system is also equipped with high-pressure safety protection devices for pipelines, making operation and use safer. The high-pressure valve ports of key components such as the base material pump, curing agent pump, and proportional pump are all manufactured using zero leakage special alloy grinding.
在技術參數方面,典型雙組份打膠機的基料桶容量為55加侖(200L),固化劑桶容量為5加侖(20L)。擠膠非常大工作壓力可達20Mpa,供氣壓力為0.5-0.8Mpa,非常大耗氣量約0.5m?/min。整機重量約650kg,外形尺寸約為1150×1100×2500mm。部分型號無需電源即可工作,為純氣動型設計。
In terms of technical parameters, the base material tank capacity of a typical two-component gluing machine is 55 gallons (200L), and the curing agent tank capacity is 5 gallons (20L). The maximum working pressure for glue extrusion can reach 20Mpa, the gas supply pressure is 0.5-0.8Mpa, and the maximum air consumption is about 0.5m?/min. The total weight of the machine is about 650kg, and the external dimensions are about 1150 × 1100 × 2500mm. Some models can work without a power supply and are designed as pure pneumatic models.
雙組份打膠機的應用范圍十分廣泛。除中空玻璃生產外,還適用于玻璃幕墻、門窗幕墻等領域的密封粘接作業。設備可適應國內外眾多廠家的雙組份聚硫密封膠和雙組份硅酮結構膠。在操作方面,雙組份打膠機具有操作簡便的特點——將A、B組份膠桶就位后,通過氣動或液壓驅動即可實現自動吸入、混合和輸出。在無準備斷電時,設備可利用空氣壓縮機儲存的氣量沖洗膠槍,避免拆洗沖洗膠槍的時間浪費。在熟練工人的操作下,雙組份打膠機的工作速度是手工涂抹的3倍左右。隨著中空玻璃和玻璃幕墻行業對密封質量要求的不斷提高,雙組份打膠機正朝著數字化控制、自動化操作的方向發展,以取代手工操作,進一步提高生產效率和產品質量。
The application range of two-component gluing machine is very wide. In addition to the production of insulating glass, it is also suitable for sealing and bonding operations in fields such as glass curtain walls, doors and windows curtain walls. The equipment can adapt to the two-component polysulfide sealant and two-component silicone structural adhesive of many domestic and foreign manufacturers. In terms of operation, the two-component gluing machine has the characteristic of easy operation - after placing the A and B component glue barrels in place, automatic suction, mixing, and output can be achieved through pneumatic or hydraulic drive. When the power is cut off without preparation, the equipment can use the air stored in the air compressor to flush the glue gun, avoiding wasting time on disassembling and washing the glue gun. Under the operation of skilled workers, the working speed of the two-component glue machine is about three times that of manual application. With the continuous improvement of sealing quality requirements in the hollow glass and glass curtain wall industries, two-component gluing machines are developing towards digital control and automated operation to replace manual operation, further improving production efficiency and product quality.
本文由雙組份打膠機友情奉獻.更多有關的知識請點擊:http://www.txxfj.com真誠的態度.為您提供為多維度的服務.更多有關的知識我們將會陸續向大家奉獻.敬請期待.
This article is a friendly contribution from a two-component glue machine For more information, please click: http://www.txxfj.com Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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