全自動封膠線卡殼？貼鋁條后玻璃不走、報警？這樣解決超簡單

　　Fully automatic sealing line jamming? Does the glass not move or sound an alarm after pasting aluminum strips? This way it's super easy to solve

　　在中空玻璃生產(chǎn)車間，全自動封膠線是提升效率、保證封膠質(zhì)量的核心設(shè)備。但實際操作中，設(shè)備難免會出現(xiàn)小故障，比如貼完鋁條后玻璃突然不走，屏幕還隨之報警，既耽誤生產(chǎn)進度，又讓操作人員手足無措。其實這類故障大多和設(shè)備的信號傳遞有關(guān)，并非疑難雜癥。今天就以這個常見問題為切入點，給大家科普全自動封膠線的使用知識，教大家快速排查解決這類問題。

　　In the production workshop of insulated glass, the fully automatic sealing line is the core equipment to improve efficiency and ensure sealing quality. However, in practical operation, small malfunctions are inevitable in the equipment, such as when the glass suddenly stops moving after the aluminum strip is pasted, and the screen also alarms, which not only delays the production progress but also leaves the operators at a loss. In fact, most of these types of malfunctions are related to the signal transmission of the equipment, not difficult and complicated problems. Today, taking this common problem as the starting point, we will popularize the knowledge of using fully automatic sealing lines and teach you how to quickly troubleshoot and solve such problems.

　　先給大家理清這個故障的核心邏輯。全自動封膠線的運行全靠各個部件的信號協(xié)同，貼鋁條環(huán)節(jié)也有明確的流程：貼鋁條時，定位裝置會彈出來固定玻璃位置，確保鋁條貼裝精準；等鋁條貼好后，定位裝置需要自動退回去，后續(xù)玻璃才能順利傳送至下一個封膠環(huán)節(jié)。而控制這個流程銜接的關(guān)鍵，就是氣缸上的磁性開關(guān)。

　　Let me first clarify the core logic of this malfunction for everyone. The operation of the fully automatic sealing line relies entirely on the signal coordination of various components, and there is also a clear process for attaching aluminum strips: when attaching aluminum strips, the positioning device will pop out to fix the position of the glass, ensuring accurate installation of the aluminum strips; After the aluminum strip is attached, the positioning device needs to automatically retract before the glass can be smoothly transported to the next sealing process. The key to controlling the connection of this process is the magnetic switch on the cylinder.

　　很多人遇到玻璃不走、屏幕報警的情況，根源都出在這個磁性開關(guān)上。當定位裝置退回后，氣缸上的磁性開關(guān)需要及時檢測到信號并反饋給控制系統(tǒng)，反饋成功后開關(guān)會亮燈；如果這個燈不亮，就意味著信號沒有傳遞到位，控制系統(tǒng)接收不到“定位已退回”的指令，就會判定設(shè)備處于異常狀態(tài)，進而觸發(fā)報警，同時讓玻璃停止傳送。簡單說，就是磁性開關(guān)“沉默”了，導致設(shè)備流程卡殼。

　　Many people encounter situations where the glass does not move and the screen alarms, and the root cause lies in this magnetic switch. After the positioning device is retracted, the magnetic switch on the cylinder needs to detect the signal in a timely manner and provide feedback to the control system. After successful feedback, the switch will light up; If this light is not on, it means that the signal has not been transmitted properly, and the control system cannot receive the command "positioning has been returned". It will determine that the device is in an abnormal state, trigger an alarm, and stop the glass transmission. Simply put, the magnetic switch has become silent, causing the device process to jam.

　　找到根源后，解決辦法就很簡單了。操作人員首先要做的，就是觀察氣缸上的磁性開關(guān)是否亮燈。如果沒亮，先檢查開關(guān)的安裝位置是否準確——可能是定位裝置退回后，開關(guān)沒有對準氣缸的磁性區(qū)域，導致檢測不到信號，這時微調(diào)一下開關(guān)的安裝位置，確保對準后再測試。如果位置沒問題還是不亮，再檢查開關(guān)的線路連接，看看是否有松動、脫落或破損的情況，重新插緊線路或更換損壞的開關(guān)即可。

　　After identifying the root cause, the solution becomes very simple. The first thing the operator needs to do is to observe whether the magnetic switch on the cylinder lights up. If it doesn't light up, first check if the installation position of the switch is accurate - it may be because the positioning device has been retracted and the switch is not aligned with the magnetic area of the cylinder, causing the signal to not be detected. At this time, fine tune the installation position of the switch to ensure alignment before testing. If there is no problem with the position and it still does not light up, check the circuit connection of the switch again to see if there is any looseness, detachment or damage. Simply re plug the circuit or replace the damaged switch.

　　這里要提醒大家，全自動封膠線的故障排查，核心就是“追信號、查銜接”。這類設(shè)備的運行是環(huán)環(huán)相扣的，每個環(huán)節(jié)的部件都有其信號傳遞職責，除了貼鋁條后的磁性開關(guān)，其他如傳感器、光電開關(guān)等部件出現(xiàn)信號異常，也可能導致設(shè)備停擺、報警。比如玻璃傳送過程中如果觸發(fā)“無料檢測”報警，大概率是光電開關(guān)被遮擋或靈敏度不足，清理遮擋物或調(diào)整靈敏度就能解決。

　　Here we would like to remind everyone that the core of troubleshooting for fully automatic sealing lines is to "track signals and check connections". The operation of such devices is interdependent, and each component has its own signal transmission responsibility. In addition to the magnetic switch after the aluminum strip is attached, signal abnormalities in other components such as sensors and photoelectric switches may also cause the device to shut down and sound an alarm. For example, if the "no material detection" alarm is triggered during the glass conveying process, it is likely that the photoelectric switch is blocked or the sensitivity is insufficient. Clearing the obstruction or adjusting the sensitivity can solve the problem.

　　日常使用全自動封膠線時，做好基礎(chǔ)維護能大幅減少這類故障。建議操作人員每天開工前，對設(shè)備的各個開關(guān)、傳感器、氣缸等關(guān)鍵部件進行檢查，看看安裝是否牢固、線路是否完好、表面是否有灰塵遮擋；定期對運動部件進行潤滑，避免卡滯影響信號傳遞。另外，操作人員要熟悉設(shè)備的報警代碼含義，不同代碼對應不同故障類型，熟悉后能更快定位問題，減少停機時間。

　　Proper basic maintenance during daily use of fully automatic sealing lines can significantly reduce such malfunctions. It is recommended that operators inspect key components such as switches, sensors, and cylinders of the equipment before starting work every day to see if the installation is secure, if the wiring is intact, and if there is any dust covering the surface; Regularly lubricate moving parts to avoid jamming and affecting signal transmission. In addition, operators should be familiar with the meaning of the alarm codes of the equipment, and different codes correspond to different types of faults. After becoming familiar with them, they can quickly locate the problem and reduce downtime.

　　對中空玻璃生產(chǎn)企業(yè)來說，全自動封膠線的穩(wěn)定運行直接關(guān)系到生產(chǎn)效率和產(chǎn)品質(zhì)量。遇到貼鋁條后玻璃不走、報警這類問題，不用慌，先查氣缸磁性開關(guān)的信號傳遞，大概率能快速解決。希望通過這次科普，能幫大家掌握這類實用的故障排查技巧，在日常操作中更得心應手。如果遇到其他設(shè)備問題，也可以從“信號銜接”這個核心點入手排查，或咨詢設(shè)備廠家的專業(yè)人員，讓設(shè)備始終保持高效運行狀態(tài)。

　　For insulated glass production enterprises, the stable operation of fully automatic sealing lines is directly related to production efficiency and product quality. When encountering problems such as glass not moving or alarm after pasting aluminum strips, there is no need to panic. First, check the signal transmission of the cylinder magnetic switch, which is likely to be quickly resolved. I hope that through this science popularization, we can help everyone master practical troubleshooting skills and become more proficient in daily operations. If you encounter other equipment problems, you can also start troubleshooting from the core point of "signal connection", or consult professional personnel from the equipment manufacturer to ensure that the equipment always operates efficiently.

　　本文由  全自動封膠線  友情奉獻.更多有關(guān)的知識請點擊  http://www.txxfj.com/   真誠的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識我們將會陸續(xù)向大家奉獻.敬請期待.

　　This article is a friendly contribution from the fully automatic sealing line For more related knowledge, please click http://www.txxfj.com/ Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.